Technology Validation Plant

First ISCC-PLUS Certified Plastic-to-Oil Plant in India

We have setup a plastic-to-oil plant in the industrial area in Wada, Palghar, Maharashtra. Through operations in this plant, we have perfected the technology to address engineering challenges associated with processing dirty mixed plastic waste from dump yards.

We have also implemented several in-process and post-distillation steps to meet the specifications of cracker-grade oil for advanced chemical recycling.

The plant has processed over 10,000 metric tons of mixed plastic waste and supplied output to more than 10 global clients across Asia-Pacific and the Middle East. This is India’s first plastic-to-oil plant certified by ISCC-PLUS for circular polymer production.

Plastic Waste to Circular Feedstock

Produces Clean Oil

A major challenge in advanced chemical recycling is to generate oil with low contamination of heteroatoms such as halogens, nitrogen, sulphur, metals, etc.

Despite using dirty mixed plastic waste from dump-yards, our process consistently produces clean pyrolysis oil with very low heteroatom content—making it suitable for advanced refining and petrochemical applications.

Produces Clean Oil

Proven by People: Highly Experienced Team

FEET’s core leadership and engineering team brings together over 150 years of cumulative experience across chemical engineering, mechanical design, process optimization, project execution, and plant operations.

Our extended team strengthens execution through expertise in:

  • Equipment and reactor design
  • Procurement and supply-chain management
  • Finance, regulatory engagement, and international business

From feasibility assessment to commissioning and long-term operations, FEET supports partners across the entire project lifecycle.

Designed for Sustainability

Sustainability is embedded across every stage of technology development—from concept to commercialization. FEET’s continuous and scalable chemical recycling process aligns with India’s and global sustainability objectives, addressing both plastic waste reduction and emissions mitigation.

As global policies move toward zero waste and low-carbon manufacturing, our technology enables:

  • Diversion of non-recyclable plastics from landfills and dump yards
  • Conversion into valuable circular feedstock
  • Reduction in lifecycle greenhouse gas emissions

Patented & Commercially Validated Technology

FEET’s plastic-to-oil technology has been successfully validated for scale-up through sustained operation at our demonstration and commercial facilities.

Key validation milestones:

  • First plastic-to-oil plant in India to achieve ISCC PLUS certification
  • Continuous operation with stable output quality
  • Commercial supply of refinery-grade pyrolysis oil to global customers

This confirms both technical robustness and market readiness.

Operational & Technology Capabilities

Operational Track Record

  • 10,000 metric tonnes of mixed plastic waste processed
  • Output supplied to 10+ domestic and international customers
  • First facility in India certified under ISCC PLUS

Regulatory Compliance & Certifications

  • Petroleum & Explosives Safety Organization (PESO)
  • State Pollution Control Board approvals
  • CPCB authorized recycler registration

Ensures safe, compliant, uninterrupted operations.

Low-Emission & Environment-Focused Operations

  • Process gases reused as clean internal fuel
  • 30-meter scrubbed flue gas stack
  • SOx & NOx far below industry limits
  • 500 kg GHG avoided per tonne of plastic processed
  • No hazardous or toxic waste generated

Efficient Pre-Processing & Resource Optimization

  • Completely dry pre-processing system
  • High-waxy fractions further cracked for yield
  • Zero landfill dependency for residues

Safety, Employment & Social Impact

  • Level-1 HAZOP studies
  • ASME Section VIII Division 1 compliance
  • ATEX area classification
  • Skilled employment in rural & semi-urban regions

Research, Development & Intellectual Property

  • Strong Indian & international patent portfolio
  • Core process & reactor design protection
  • Industrial scale-up methodologies
  • Continuous R&D for yield & efficiency improvement

Production of Clean, Refinery-Grade Oil

Producing clean oil from contaminated mixed plastics is a major challenge. FEET overcomes this through proprietary reactor design and advanced process control.

  • Very low heteroatoms (halogens, nitrogen, sulphur)
  • Minimal metal contamination
  • Suitable for petrochemical & circular polymer production

Globally Accepted Output

FEET’s pyrolysis oil is validated by Indian and international petrochemical companies.

  • Asia-Pacific
  • Middle East
  • South Korea
  • Europe
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